Henry
Ford, as the story goes, created a market for automobiles among
the poorer people of the US. He upturned the auto industry by
paying his workers more than double what workers were getting
in other factories because, as he is supposed to have said, he
wanted his workers to be able to buy his cars. However, the doubling
of salary levels was not the only revolutionary change he made.
Other revolutionary changes were in the technology he introduced
to the industry and the new concept of a production organisation.
In fact, all three changes had to go hand-in-hand for his business
model to work.
Ford introduced the concept of mass produced,
interchangeable parts into the production of cars. He was one
of the pioneers of mass production. Until the Model T, cars were
produced in very small batches, or even custom-built, and there
was no assurance that a part from one car would fit another. Building
on this technological innovation, Ford introduced the concept
of the assembly line, which required simple, repetitive operations
and could be manned by workers with very little training. With
these technical and organisational innovations, Ford was able
to produce a simple car at a very low cost and propel the growth
of the automobile market. Some principles can be drawn from this
remarkable story about the creation of markets out of the poor,
an idea that C.K. Prahalad's recent book, The Fortune at the Bottom
of the Pyramid, has popularised again.
The first principle is: to create markets,
an essential requirement is creation of incomes. This principle,
captured in Ford's response to those who questioned the high salaries
he paid his workers, seems to be shoved too far into the background
in the examples that are usually given to explain Prahalad's concept.
Oft repeated examples, such as the shampoo sachet, the simple
TV, and other such low-priced products focus too much on the product
and price side of the equation, rather than on ways to grow incomes
of the potential customers by engaging them in the production
process as Ford did. In the final analysis, what grows the market
is the growth of more incomes and in the hands of more people
through their participation, whether as employees or business
partners, in the activity of the economic enterprise. However,
it is hard to understand how any businessman who attempts to grow
the market for his products merely by hiring more employees at
double the salary than his competitors could remain in business!
Therefore, the other principle must also be understood and simultaneously
applied.
What it will take to create a market out
of India's poor is innovation-innovation in products, innovation
in processes, and above all, innovation in the concept of
enterprise |
The second principle is innovation-in technology
as well in the organisational model of the enterprise, whereby
the enterprise can produce and market products that are more affordable
by engaging income-seeking poorer people in the enterprise. In
fact, Amul, by building a supply chain for milk with small cattle
owners in rural areas, has obtained a competitive advantage over
its competitors who are using a more conventional industrial model
of production. Another remarkable, though less well known, Indian
story with innovation in both the model of the enterprise as well
as product technology, is that of Kuroiler poultry. In this story
of market development, the poor are both the producers and also
consumers. It illustrates how growth in incomes and growth in
consumption can go hand in hand.
Keggfarms
is one of the pioneers of modern poultry farming in India. As
the industry has grown in scale over several decades, Keggfarms
has progressed upstream to higher value products to feed the downstream
poultry farmers and retailers, to provide them with chicks, vaccines
and other inputs. With its technological capabilities, Keggfarms
has developed a new breed of chicken that combines the qualities
of traditional country chickens and industrial broilers. Country
chickens have dark plumage as camouflage for protection against
predatory birds. Also, country chickens, that have to scurry around
and forage for their own feed, are leaner and more muscular than
the lazy, plump (and mostly white-feathered) broilers who are
fed within their coops in poultry farms. The patented Kuroiler
breed has more meat and lays bigger eggs than traditional country
chickens, while retaining its ability to fend for and protect
itself. Therefore, it can be grown outside expensive industrial
coops by women in villages. With this technological innovation,
Keggfarms concentrated on the development of a new model for the
production and retailing of poultry, connecting village producers
with urban markets and also with new markets created within rural
areas.
In the words of a director of Keggfarms,
"India is a country of the masses. India's economy will sustain
and grow only if the focus is kept on production by the masses
rather than by mass production." To involve the masses in
the poultry industry, both the supply chain, beginning with supply
of day-old chicks to intermediate brooders who grow them for one
month before passing on the birds to women in the villages to
grow them to maturity, as well as the sales chain beginning with
the women in the villages who have birds and eggs to sell (after
retaining what they want for their family's consumption), were
redesigned to include many cooperative enterprises of villagers,
NGOs and others. Thus, by combining a technological innovation
in the product with an innovation in the model of the enterprise,
new sources of incomes have been created in rural areas, and the
overall poultry market has been expanded. It is worth noting that
the women who grow these chickens in the villages are at the very
bottom of the economic and social pyramid. The richer people in
villages own cattle. It is the poorest, and quite often the lower
castes that, unable to afford cattle of their own, have to resort
to less capital-intensive poultry farming.
Managers must break out of the imitative
mode of learning and copying best practices from elsewhere
that are not solutions for our economic challenges and opportunities |
Mass production, in the development of which
Henry Ford made a seminal contribution, requires large factories
to which people must come to work, and around which they must
find habitation. It draws people from villages to towns and is
one of the primary forces for urbanisation and its associated
challenges of providing adequate housing, utilities, and infrastructure
under pressure-cooker conditions. Recently a concerted thrust
is building in India for rural development by enhancing agriculture-related
activities, providing urban amenities in rural areas (PURA), and
facilitating the growth of small enterprises with micro-lending.
Mahatma Gandhi, who often said that India lives in its villages,
wanted village economies to develop simultaneously with towns
and cities. Therefore, it is worth recalling a question Mahatma
Gandhi had posed to an industrialist. He pointed out to the industrialist
that the centralisation of production under one roof was necessary
when steam was the motive force for driving machines in factories,
since steam could not be transported over long distances. However,
he wondered why with the use of electricity, which can be transported
over hundreds of miles, production activity could not be dispersed.
Of course, transportability of energy was not the only factor
for aggregating production activity within large factories. The
other reason was the need to control workers. Charlie Chaplin
highlighted this in his memorable movie Modern Times, in which
he poked fun at Ford's concept of the assembly line and the mass-production
system.
Nevertheless,
Gandhi made a good point. Mental models of how things have to
be done often linger when they are no longer appropriate. Hence,
the earliest cars looked like horse carriages with an internal
combustion engine in place of the horse. It was many years before
automobile designers figured out that a car need not have the
features required for a horse carriage! It is likely that embedded
mental models are preventing us from conceiving a dispersed enterprise,
even though information and communication technologies now enable
coordination to take place across large distances, making it no
longer necessary to have all workers within one's sight as the
boss in Chaplin's Modern Times factory had to.
Therefore, the answer to the question, 'What
will it take to create a market out of India's poor?' is: it will
require innovation-innovation in products, innovation in processes,
and above all, innovation in the concept of the enterprise. Managers
must break out of the imitative mode of learning and copying best
practices from elsewhere that are not solutions for our economic
challenges and opportunities. Innovations in India should be directed
towards engaging more people in economically productive activity,
preferably in dispersed networks, and preferably using the skills
they have and those they can develop quickly. Using new models
of production and distribution, new products and services at lower
cost can be created that can meet people's requirements along
with the growth in their incomes.
There are many examples of innovations
in India that could be the trendsetters. I will name only one,
because when it is implemented it will have turned full circle
the wheel that Ford set in motion. The Rs 1-lakh car that Tata
Motors is developing will incorporate many innovations in the
concept of a car. It will also spread the production and distribution
activity into many non-traditional formats, thereby engaging a
greater variety and greater number of people in the enterprise
than in the traditional mass production model. The Tatas are taking
a risk by breaking out of the established industrial mould, as
all innovators do. Innovations are riskier than applications of
proven formulas. However, imitation of current concepts of best
practices (generally sought from the more developed countries)
may not be appropriate to develop a market out of India's poor.
Therefore, we will have to innovate.
The author is Chairman of
BCG India
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