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Moser Baer's Deepak Puri: He kept the
faith and never looked back |
Unlikely.
That's the word that comes to mind as Ratul Puri says: "I have
never been more excited." One isn't questioning Puri's reasons
or right to be excited. He is the executive director of Moser Baer
India, the world's third largest manufacturer of magnetic recordable
media (micro floppy disks) and optical recordable media (compact
disks, data media, and audio storage products). Moser Baer's is
an unqualified success story: the company's net sales grew from
Rs 333.9 crore in 2000-01 to Rs 1,069.5 crore last year. In the
same period, net profit grew from Rs 138.5 crore to Rs 245.3 crore.
Adding to Puri's excitement is his belief that the global market
for recordable dvds will grow from less than Rs 100 crore last year
to a whopping Rs 15,000 crore in two years.
The unlikely bit comes from two things. First,
in theory, Puri fits the description of a corporate brat: 31 now,
he studied in the United States and worked there for a year before
gaining a smooth entry into the company, founded by his father,
when he was just 18. In reality, he is far from it. Even as he likes
to intersperse puffs of Marlboro Lights with sips of tea at meetings,
he comes across as dedicated and hard working and is always quick
to play down his role in the company. Puri, who assembled a computer
all by himself at the age of 12 with components bought in Hong Kong,
leaves his mobile phone lying on his desk for hours, but seldom
misses escorting his guests to the exit door two floors below his
office.
Second, the story of Moser Baer is anything
but likely. A couple of years ago, few would have found it plausible.
Stranger Than Fiction
Ratul's father, Deepak, soon after he had founded
the company in 1983, happened to have a chance encounter at a cocktail
party on the west coast of the United States. A bunch of would-be
entrepreneurs were waxing eloquent about their new product called
the five-and-a-half inch floppy disk, which they claimed would revolutionise
the world. Their company, Xidex, later became a billion-dollar corporation.
A few years earlier, like many other businessmen
forced out by the labour unrest in West Bengal, Puri had moved to
Delhi from Kolkata, where he ran an aluminium conductors and cables
business.
Once in Delhi, he wanted to try his hand at
something new. Floppy disks appeared to be just the right idea and
he opened the first facility in 1987-88. MBI kept iterating its
faith in manufacturing even as most others began to believe that
India wasn't the right place for such a capital and labour intensive
activity.
WHAT SETS MOSER BAER APART |
»
An OEM to the biggest global brands
»
Has proved its ability to execute projects fast and at low cost
»
No competition of significance in the domestic market
»
Has ramped up capacity for DVD-R, demand for which is set to
explode
»
Low production costs, a large range of products, high product
quality, and a strong distribution network |
In 2000, as the rest of the country was trying
to ride the services boom, MBI drew up a Rs 1,100-crore expansion
plan. The execution started in September 2001 and the expanded capacity-1
million units a year spread over 1.5 million square feet of manufacturing
space with a 45 mw captive power plant thrown in-was commissioned
merely six months later at a cost that turned out to be about Rs
200 crore lower than envisaged.
MBI is counting on this fresh capacity to propel
itself forward as the DVD market explodes. The success so far has
come in spite of a relative paucity of capital and, consequently,
technology. (Back in the early and mid-1990s, not many believed
that the company had a future.) As a result, it lost out somewhat
on the recordable CD boom. It came into the market in the late 1990s,
much after the Taiwanese manufacturers-the two biggest players in
the industry are based in Taiwan-did.
"We were late in the CD-R market. We succeeded
only because we played the cost game better than the others,"
says the younger Puri. No amount of cost management could however
compensate for the delay because, typically, 60 per cent of the
earnings of a product of this nature is captured in the first three
years of its life cycle. The fresh capacity commissioned last year
will make sure that MBI does not miss out on the coming DVD boom.
Insiders are confident that it will grow at 30-35 per cent a year.
And Some Facts
To be sure, it won't be easy. The changing
global trade scenario has already dragged Moser Baer into five anti-dumping
cases initiated by the European Commission. The latest was a proposal
in mid-May this year to impose a 7.3 per cent countervailing duty
on imports of CD-Rs originating in India.
Fortunately for the company, it has emerged
victorious in all anti-dumping cases so far. In any case, global
trade skirmishes are something a company like Moser Baer will have
to accept as a fact of life, given that its customers can be found
across 82 countries in six continents-it earns 80 per cent of its
revenues from the overseas market.
Second, the company has to be careful with
where its capex is going. It can't make too much product-specific
investments. The life cycle of most storage media formats peters
out after 10 years or so. "Technology obsolescence is an issue
with data storage products," says a Mumbai-based analyst. The
competition from Taiwan remains intense. The country houses 80 per
cent of the world's CD capacity.
"Technology keeps changing but there is
only one big mass market format at a time, sometimes two,"
says MBI's Head (Corporate Strategy) and Treasurer Rakesh Govil.
Besides, some formats attract a sizeable demand even late in their
life cycles. The 3.5-inch floppy disk is 15 years into its life
cycle and will never regain its peak global market of 4 billion
units a year. But it still commands a market of 1.2 to 2 billion
units annually. Why, even recordable music tapes-with C-60 or C-90
written on them-still sell, although the technology became obsolete
years ago. In any case, Govil points out, a lot of Moser Baer's
capital expenditure has gone into facilities common to different
formats. A large portion of its CD-R capacity is fungible with DVD-R.
The other challenge is to consolidate in the
domestic market, which accounts for merely 20 per cent of sales
and where MBI has just launched its own eponymous brand.
The challenges pale when one looks at the fact
that the company enjoys a solid backing from its strategic equity
investors: International Finance Corporation, Warburg Pincus, and
JF Electra. The domestic market is already proving to be a cakewalk.
Three months after the launch of its own brand, Moser Baer has already
exceeded its first year target of a 10 per cent share of the market.
In any case, with a 25 per cent return on capital
employed against a less than 15 per cent weighted average cost of
capital, Moser Baer's future success is unlikely to bring the word
unlikely to the mind any more.
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