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MARUTI UDYOG LIMITED
GURGAON
The car major saved Rs 26 crore
in the first two years of obtaining its ISO 14001 certification
in 2001 |
Last year, Tata Steel in Jamshedpur
found an innovative solution to a small but nagging problem. Every
day, the 4-million-tonne steel plant produced 3,000 litres of oil
and grease as waste. Traditionally, the waste oil had been sold
to small-time buyers at throwaway prices, but the company was never
happy about it, and not because the oil fetched Rs 2 a litre. Rather,
Tata Steel's discomfort lay in the fact that it never knew what
the buyers did with the oil and how much of it actually ended up
polluting the environment. As an ISO 14001 company committed to
protecting the environment, the steel giant decided to do something
about it.
After several weeks of brainstorming, the plant's engineers hit
upon an idea: instead of selling the waste oil, they would simply
use the oil as fuel in the blast furnaces. At an investment of less
than Rs 7 lakh, an elaborate network of storage tanks and pipelines
was devised to inject the waste oil into four blast furnaces. There
were two advantages to doing so: One, the company now knew for sure
that the oil wouldn't contaminate ground water anywhere. Two, it
saved Tata Steel a tidy sum. Every kilo of oil could replace 1.5
kg of coke, which cost Rs 10 a kilo. Says R.P. Sharma, Chief (Environment
& Occupational Health), Tata Steel: "There's a clear business
case here: You improve the environment and that directly improves
your bottom line."
GREEN BY LAW
Environmental regulation is relatively a
recent phenomenon in India. |
1974: The
Water (Prevention & Control of Pollution) Act
1981: The Air (Prevention
and Control of Pollution) Act
1986: The Environment (Protection)
Act
1989: The Hazardous Wastes
(Management & Handling) Rules
1991: The Public Liability
Insurance Act
1995: The National Environment
Tribunal Act
1998: The Bio-Medical Wastes
(Management & Handling) Act
1999: Regulation of Recycling
of Waste Oil and Non-ferrous Scrap
2000: Ozone Depleting Substances
(Regulation & Control) Rules
2001: Batteries (Management
& Handling) Rules |
It's taken a long while, but companies in India have finally got
the message: that going green isn't so much about saving Mother
Earth as saving their own organisation. Consider the alacrity with
which the big companies are getting themselves ISO 14001 certified.
At the end of 2003, there were less than 800 companies with the
coveted certification, but by the middle of this year, the count
had crossed 1,260. Besides, there are 350 certifications in the
pipeline. Which are the industries that are getting environmentally
friendly? Just about all: from chemicals to it, from refining to
steel-making and from power to hospitality. Says K.P. Nyati, Head
(Environment Management Division), Confederation of Indian Industry
(CII): "When we started off 12 years ago, we had a tough time
convincing companies to go green because most of them saw it as
an additional expense. But when we switched tack and told them that
waste was actually a sign of inefficiency, the penny dropped."
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JUBILANT ORGANOSYS
GAJRAULA, UP
At the distiller's, treated waste
water is piped to farmers and co2 sold to cola majors |
Concern for the environment is relatively a recent phenomenon in
the country. It wasn't until 1983 that the Ministry of Environment
was set up, and the first major environmental regulation came up
in 1986 (the Environment Protection Act) in response to the Bhopal
gas tragedy of December 1984 that killed thousands of people and
is considered to be the worst industrial disaster in the world.
That's when industries in India woke up to the issue of industrial
safety and environmental protection. According to Nyati of CII,
back in 1984, compliance rate in the 17 industries categorised as
the most-polluting was an abysmal 30 per cent. By 1994, it had shot
up to 80 per cent, and today it is said to be 100 per cent. What's
forcing companies to go green? Regulatory and consumer pressure
within and outside the country. Says S.K. Jain, Director (HR), BHEL:
"During a recent project in Oman, the customer not just insisted
on ISO 14001 certification but also ISO 14001-trained engineers."
Not surprisingly then, the market for pollution control and environment
consultancy services has been booming. In 1992, it was estimated
at a piffling $500 million (Rs 2,300 crore, at current exchange
rates).
Today, it has grown into a whopping $6-billion (Rs 27,600 crore)
industry (if pollution prevention technologies, i.e. green machines,
are included, the market size goes up to $10 billion, or Rs 46,000
crore, according to CII). To put that in perspective, the environment
protection business has grown at double the rate of the average
industry growth, and most experts agree that this momentum is likely
to be sustained until at least 2010. What helped was the fact that
in 1996 the International Standards Organisation (ISO) issued the
first standard for environment management systems under the ISO
14000 series, taking serendipity out of environment management.
INTERNATIONAL PRESSURE
A number of international agreements require
nations to abide by certain environmental rules. |
Montreal Protocol:
Commits countries to protecting the Ozone layer by controlling
the release of CFCs and halons
Basel Convention: Governs
generation, transportation and disposal of hazardous wastes
across national boundaries
Kyoto Protocol: Offers
a framework to address the causes of climate change; requires
developed nations to reduce greenhouse gas emissions
Covention on Biological Diversity:
Seeks to ensure the conservation of biological diversity
and the sustainable use of its components
POPs Convention: Also known
as the Stockholm convention, it bans the use of 12 "dirty chemicals"
(like DDT)
Rotterdam Convention: Regulates
the trade of 38 hazardous chemicals, requires exporting country
to get prior consent of the importing country |
Until that happened, the corporate focus was primarily on pollution
control or, as it is called, end-of-the-pipe solutions. But companies
realised that waste was not an inevitable by-product of manufacturing,
and that by deploying environmentally-friendly "front of the
pipe" and "through the pipe" technologies, they would
not only produce less of hazardous waste but actually save money.
Maruti Udyog, for instance, saved a whopping Rs 26 crore in the
first two years after it obtained its ISO 14001 certification in
2001. Says Jagdish Khattar, the company's Managing Director: "When
we cut down on raw material consumption and wastage, not only do
we save money for ourselves but are also able to pass on the benefits
to our consumers." By the way, stakeholders have some strong
views on what their favourite companies should be doing about environment
protection (See The Green Brigade, a BT-AcNielsen ORG-MARG survey,
on page 102).
More often than not, environment management is more about innovative
thinking. Take the case of Jubilant Organosys. The Rs 1,175-crore
company operates the largest distillery (an industry usually considered
to be one of the worst polluters) in Asia at Gajraula in up, but
under a "Back to Mother Earth" programme it has discovered
ways of profiting from waste. For instance, the carbon dioxide that
the distillery generates as part of the distillation process is
captured, treated and sold to Coca-Cola and Pepsi. Last year, it
fetched the company Rs 8 crore. Similarly, the waste water generated
by the distillery is piped to sugarcane farmers for irrigation,
since the water is rich in nutrients. And solid waste is mixed with
pressed mud bought from sugar mills and given away to farmers to
use as bio-compost. Says A.K. Ghosh, Chief (Environment, Health
& Safety), Jubilant: "It took us more than three years
of research to come up with such solutions. But now we have farmers
queuing up for our waste water and bio-compost."
ITC
CLEAN PAPER, GREEN PAPER |
|
Think green: ITC's Bhadrachalam
unit is the first paper mill to go chlorine-free |
The pulp and paper industry is
one of the most environmentally unfriendly industries in the
world. Not only is the industry directly responsible for deforestation,
but it is also an energy hog and a large user of chlorine, which
is used to bleach the pulp and when released as effluent, ends
up polluting water bodies. ITC's Bhadrachalam paper unit, however,
has achieved a unique distinction: It was the first paper mill
to go chlorine-free. Its investment in the green technology:
Rs 500 crore. End of September, the Delhi-based NGO, Centre
for Science and Environment, rated the Bhadrachalam unit as
the best paper unit in the country, although it noted that "water
usage is still too high, and effluent disposal still pollutes
the river". Yet the unit beats international standards
according to the same report. Surely, there must be a business
case for investing Rs 500 crore in green technologies? There
is. As an "elemental chlorine free" (ECF) paper facility,
the Bhadrachalam unit can make the more profitable food-grade
paper that is compliant with the US and EU regulations. |
Long Way To Go
Despite the progress corporate India has made over the last 10
years, a lot more remains to be done. Hazardous leakages like that
of mercury at Hindustan Lever Ltd.'s thermometer plant at Kodaikanal,
or industrial accidents (like the fire at Ranbaxy's Mohali plant
in June last year) still occur with some frequency. More worryingly,
a large universe of small enterprises is still indifferent to environmental
issues for a variety of reasons that range from a lack of awareness
to a lack of resources. CII estimates that compliance among the
four million-odd small scale units is just 40 per cent. "Perhaps
financial incentives and low-cost pollution control technologies
will help them become environmentally responsible," says Sunita
Narain, Director, Centre for Science and Environment (CSE), a Delhi-based
NGO.
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Bird-friendly: Indian Oil's refinery
in Mathura draws flocks of migratory birds |
The good news, however, is that the larger corporations may actually
have a role to play in helping the smaller companies. In two ways:
One, by turning the screws on their suppliers to be environmentally
responsible and thus creating a ripple effect across their supply
chain. Says J.N. Amrolia, Executive Director (HR), Ashok Leyland:
"We actually have a programme that's called Greening the Supply
Chain Management." Two, most of the progressive corporates-such
as ITC, Gujarat Ambuja, Dr. Reddy's Labs, besides Tata Steel and
Jubilant-are already looking beyond mere greening of their facilities.
Among them, triple bottom line reporting (on environment and society,
besides company finance) is the new buzzword. In fact, on July 30
this year, when ITC Chairman Y.C. Deveshwar addressed shareholders
at the company's 93rd annual general meeting, he spent less than
two minutes on the company's financial performance. For the rest
of his 40-minute speech, Deveshwar spoke about what ITC was doing
to help the society and protect the environment. Says Narain of
CSE: "Gone are the days when companies could say that they
don't give a damn about the environment. Everybody today at the
least pays lip service to going green."
You can count on there being more converts-especially when they
realise that what's going out of their pipelines and chimneys is
not hazardous waste but money.
-additional reporting by Kushan Mitra
in Delhi and Abir Pal in Mumbai
Corporate Environmental
Responsibility
There is a need for higher environmental
accountability from the corporate world. |
|
Ravi Uppal
Vice Chairman & Managing Director, ABB India |
In an increasingly globalised and
networked world, where consumer demands are boundless, costs
and pricing are under constant pressure and competition is all-pervasive,
the wheels of industry are moving at a faster pace than ever
before. This 'more and more for less and less' philosophy creates
untold pressure on corporates to maximise efficiencies, enhance
productivity, streamline their supply chains, optimise their
input costs, minimise their overheads and sweat their assets
to the fullest. While this is certainly a sign of the times
and an inevitable step in our march to progress, it also raises
several short- and long-term concerns on the environmental front
as we put increasing pressure on resources and deplete the natural
asset base at an increasing rate.
There is now a growing need to balance 'doing well' with
'doing good'. An increasingly aware and environmentally conscious
public is demanding higher environmental accountability from
the corporate world. Indiscriminate extraction of raw materials,
unnecessary wastage, inappropriate disposal of effluents and
waste, inefficient energy consumption and pollution are only
the tip of the iceberg. The corporate world has a critical
role to play in terms of its approach to these concerns and
needs to act with a sense of heightened responsibility. It
is moving on from the compliance stage and slowly coming to
the realisation that it is no longer enough to have impressive
bottom lines and contribute to charities.
Corporates must realise their responsibility to all their
stakeholders-going beyond investors and returns. There is
wider acknowledgment today that caring for environmental issues
also makes direct 'business sense' besides playing a significant
role in shaping reputations and building brand equity.
Businesses can ensure environmental sustainability in many
ways, starting with their own products and facilities. These
include ensuring that their suppliers and channel partners
adhere to environmental norms, implementing sound environmental
management systems, and targeting resource efficiency in areas
like transport, energy and waste management.
Initiatives such as using renewable sources of energy and
recycling can play a key role in environmental responsibility.
Implementing internal programmes such as rainwater harvesting,
water recycling at the plants, effluent treatment and pollution
control are essential. Innovative product designs and production
methods can also be major contributors to reducing environmental
impact. On another level, measures such as industry certification,
environmental practices benchmarking, aesthetic considerations,
greening initiatives, and awareness programmes for employees
and public also contribute to environmental responsibility.
Though environmental awareness is on the rise around the
world and in India, and commitment as well as compliance levels
are far higher than before, we still have a long way to go.
Standards, certifications, valuation and reporting are only
part of the story. It is no longer a 'nice to have' but a
'must have' that makes sound business sense.
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