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                  | Common ground: (L-R) Nadir Godrej, 
                    MD, Godrej Industries; Nitin Anturkar; David Friedman; Debu 
                    Bhattacharya; R. Sridharan, Deputy Editor, Business Today; 
                    B. Muthuraman; R. Seshasayee; Ranajoy Punja and Mangesh Korgaonkar |  Last 
                year, china exported an estimated $540 billion (Rs 23,76,000 crore) 
                worth of manufactured goods. India, by comparison, managed a modest 
                $55 billion (Rs 2,42,000 crore). Don't lose hope, though. By 2015, 
                according to McKinsey estimates, exports of Indian-made goods 
                could soar to a staggering $300 billion (Rs 13,20,000 crore). 
                However, if that has to happen, Indian manufacturers will, first 
                of all, need to expand production capacity. But more importantly, 
                they will need to pull their technology up by the bootstraps. 
                Technology in product innovation and development, and technology 
                in manufacturing.   To get a sense of what's happening in Indian 
                manufacturing, Business Today invited some of India's biggest 
                manufacturers and experts to brainstorm on "How technology 
                can make Indian manufacturing competitive". Turning up on 
                the dot for the 8:00 a.m. Business Today Boardroom Breakfast session 
                in Mumbai were: B. Muthuraman, MD, Tata Steel; Debu Bhattacharya, 
                MD, Hindalco; R. Seshasayee, MD, Ashok Leyland; David Friedman, 
                President and MD, Ford India; Nitin Anturkar, Executive VP, taco 
                Engineering; Mangesh Korgaonkar, ICICI Chair Professor at the 
                Shailesh J. Mehta School in IIT Bombay; and Ranajoy Punja, VP 
                (Marketing), Cisco.  The panel moderator and BT's Deputy Editor, 
                R. Sridharan, kicked off the discussion by asking the speakers 
                to give a quick insight into what strategic objectives technology 
                fulfils at their respective organisations. According to Tata Steel's 
                Muthuraman, technology was important for two broad reasons. One, 
                to make the product globally competitive and, two, to bring newer 
                products and more value to the consumer. Citing Tata Steel's own 
                example, he talked about how, by going in for newer processes 
                despite the initial high cost of investment, the company was benefiting 
                from increased productivity today.  
                 
                  |  | "There's 
                    an inverse relationship between tariffs and technology inflow. 
                    So, one has to own technology in critical areas" R. SESHASAYEE
 MANAGING DIRECTOR, ASHOK LEYLAND
 |   
                  |  | "Technology 
                    is crucial to make your product globally competitive and enhance 
                    value offering to customers" B. MUTHURAMAN
 MANAGING DIRECTOR,
 TATA STEEL
 |   
                  |  | "Technology 
                    is an enabler in making good products... (thanks to that) 
                    the customer is no longer treated as a guinea pig" DAVID FRIEDMAN
 PRESIDENT & MANAGING DIRECTOR, FORD INDIA
 |   
                  |  | "We have 
                    to focus on appropriate technology... the attitude of 'get 
                    a good technology and it will solve your problems' won't do" DEBU BHATTACHARYA
 MANAGING DIRECTOR, HINDALCO
 |   
                  |  | "With 
                    increasing prices and customers looking for cost reductions, 
                    technology becomes important for survival" NITIN ANTURKAR
 EXECUTIVE VICE PRESIDENT, TACO ENGINEERING
 |   
                  |  | "While 
                    Indian manufacturers have significantly improved on quality, 
                    they still have a long way to go" MANGESH KORGAONKAR
 PROFESSOR, IIT BOMBAY
 |  
                  |  | "It's 
                    not just about implementing technology, but the technology 
                    has to be coupled with business innovation" RANAJOY PUNJA
 VICE PRESIDENT (MARKETING), CISCO SYSTEMS
 |  Taking on from Muthuraman, Ashok Leyland's 
                Seshasayee said that in the auto industry, technology was not 
                a differentiator but a qualifier. Yet, till the early 90s, he 
                pointed out, there was a lag between what the market wanted and 
                what the market got, since all technology-related decisions were 
                decided by somebody sitting in the corridors of power in Delhi. 
                And when the markets opened up, technology wasn't easy to access. 
                "I believe there is an inverse relationship between tariffs 
                and technology inflow," he said. How did Ashok Leyland cope 
                with the challenges? By making two critical decisions back then. 
                One was to develop technological skills on its own in critical 
                areas and, two, also leverage the collaborator's technology (Iveco, 
                in this case).   Moving away from what had been said so far, 
                Hindalco's Bhattacharya talked about instances when technology 
                doesn't work. Citing examples from Hindalco, he warned against 
                pursuing technology that weren't market-focussed. "The attitude 
                is, 'Get a good technology and it will solve your problems'-it 
                won't. We have to get technology and adapt ourselves and our processes 
                appropriately. Business should drive technology and not vice-versa," 
                he said  Moving back to the automobile industry, David 
                Friedman of Ford India noted how things had changed from the days 
                when they would design a car and then hope manufacturing could 
                make it. Today, that was not the case. "Technology becomes 
                an enabler in making a good product. Not only does it contribute 
                to the design, but even the quality of inputs has improved due 
                to technology. For example, today cars don't rust," he pointed 
                out. In the olden days, the final customer did a lot of diagnosis 
                of identifying problems. Thanks to technology, that doesn't happen 
                any more. "We can check all of it scientifically. We no longer 
                treat the customer as a guinea pig," he said.  According to Nitin Anturkar of Taco Engineering, 
                technology is not a facilitator but a tool for survival. "With 
                increasing prices and customers looking for cost reductions, technology 
                becomes important for survival. Something as simple as reducing 
                cost and waste on shop floor involves tremendous amount of innovation," 
                he said. Appropriate use of technology could also save unnecessary 
                capital expenditure, he noted. "Do we need a new plant when 
                we can improve productivity in the old one?" he asked.  Professor Mangesh Korgaonkar spoke about 
                his studies on what contributes to competitiveness of manufacturing. 
                While he was happy to note that Indian manufacturers had significantly 
                improved on quality, he felt that they had a long way to go in 
                terms of world-class quality. "At present, Indian manufacturers 
                don't score over 30 on a scale of 100 in terms of global capabilities," 
                he said. Drawing comparisons with China, he said that Chinese 
                manufacturing had moved from factor-driven to investment-driven 
                advantage and thus would be harder to beat.   Cisco's Ranajoy Punja had the final word 
                in the discussion. He felt that for Indian manufacturing to be 
                competitve, it must understand market conditions, customer service, 
                etc. "It's not just about implementing technology, but the 
                technology has to be coupled with business innovation," he 
                said. A point Indian manufacturers would do well to remember. |