In
1971, he joined Rohm and Haas as a financial analyst, but today
Raj L. Gupta is the Chairman
and CEO of the US-based $6.5-billion (Rs 29,900 crore) speciality
chemicals major. A mechanical engineer from iit Bombay (batch of
1967), Gupta went to the US to obtain a Master's in operations research
from Cornell University and then stayed on for an MBA in finance
from Drexel University. In the three decades, Gupta is credited
with putting the company on a fast growth trajectory in a fairly
mature sector. In an interview to BT's Priya
Srinivasan, Gupta, who was named Chairman and CEO in October
1999, shares some details of the strategies he has pursued at the
helm as well as the fundamental shifts he sees in the manufacturing
industry worldwide, given his vantage point as supplier to some
of the world's largest manufacturing companies. Excerpts:
Rohm and Haas has just set up its first
manufacturing facility in India, could you tell us something about
the facility?
The manufacturing facility is at Taloja, 60
kms from Mumbai, and will focus on two lines of businesses that
are growth platforms for Rohm and Haas. One is the intermediates
for coatings and paints and the second is high performance adhesives
focused on packaging. The first part is to serve the Indian market
but some part of production is towards exports in the se Asian region.
This is really our first investment in India. We started our operations
here in 1995, rather restarted since we had been here earlier from
1964 to 1989, in collaboration with the Modis and then decided to
re-enter post liberalisation. We started with a fully-owned company
in 1995.
What sort of market do you see in India?
India is a significant market for specialty
chemical products. Bulk of the chemical products go into packaging,
construction, automotive industry and India has always been a significant
market, and I think we have also changed as a company over the years
and our product line would be a great fit for the Indian market.
We have been studying and looking to re-enter India since the early
90s and have built a strong team. We have been selling products
in India through imports and the current plant would replace some
of those imports through local production.
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"We look to differentiate
our products and invest in R&D" |
What is the market size in India for the
two product lines you mentioned?
Currently, our sales are in the $20-25 million
(Rs 92-115 crore) range annually in India and we expect to quadruple
that in the next five years. Being close to the customer is important
in this business.
The India sales at $25 million is obviously not very significant
for a $7-billion (Rs 32,200 crore) company, what is your take on
this market? Why are you here?
Rohm and Haas works in 30 countries with over
100 manufacturing sites. We scan the globe and decide where our
products have relevance and where we need to be close to customers.
In that sense India, with an overall chemicals market worth $28
billion (Rs 1,28,800 crore), is a significant market. It represents
about 2 per cent of the global chemicals industry. I think potentially
both domestic production and global scale production in some selected
segments in India could be three times the size at $100 billion
(Rs 4,60,000 crore) for chemicals in the next eight-to-10 years.
What are the other emerging markets for
you, particularly in the region?
In the region, we have gone from five manufacturing
facilities about 10 years ago to 22 today. The biggest growth has
been in China. About six years ago, we had one manufacturing facility
and 100 employees there, today we have seven facilities and over
800 employees. So in Asia certainly China is the largest market.
The market for chemicals in China is three times the size of the
Indian market and growing at the same pace. It is also an export-driven
market. We are active in Argentina, Brazil, Korea, Taiwan, Singapore,
Indonesia, Thailand, Japan, and Australia. In terms of emerging
markets we have a wide presence in Latin America and Asia.
Is this where you see significant future
growth?
I would say there is significant growth in the
US and Western Europe but they are mature markets. Each of these
two markets is worth about $400 billion (Rs 18,40,000 crore). They
are perhaps growing at about 2 per cent a year while the emerging
market growth rate is between 5 and 10 per cent. It's clearly where
the growth is, where our products are relevant and where we are
putting our infrastructure.
You already have competition in the Indian market, secondly it's
a price-sensitive market across product categories, so what would
your strategy be?
I would say today there is overcapacity of everything
everywhere in the world. Not just chemicals, but for every product,
and India is no exception. And I would say customer expectations
are rising, price competition is rising and Rohm and Haas' strategy
has been fairly straightforward and simple-we really look to differentiating
our products and invest a significant amount in R&D, almost
$250 million (Rs 1,150 crore) annually. One out of nine employees
working in this company is working on research so our product line
tends to be differentiated. We support it heavily in technical service
and have manufacturing facilities close to customers so we can supply
them efficiently. So it is supply chain, it is technology, it is
technical service and competent sales and marketing. So I think
our formula is a little different from our peers, we bring innovative
products to market so that we can carve out a space for ourselves
and be profitable.
The specialty chemicals industry has been facing rising raw material
costs and falling demand despite which Rohm and Haas' revenues have
gone up by about $3 billion (Rs 13,800 crore) in the last four-to-five
years. How have you managed to buck the trend?
I would say we did extensive work in the mid-90s
to study the landscape and came to a number of conclusions: One,
the critical mass to be a successful long-term player in this space
needed to be larger than we thought. Two, a number of products were
getting commoditised and we felt that we did not belong in some
of those businesses long term. Three, we had very extensive experience
in operating globally and knew that we could operate in the global
arena. And finally, I would say we had the financial resources to
transform the company in terms of the portfolio. So in the last
four years, our sales have gone from $3.7 billion (Rs 17,020 crore)
in 1998 to $6.5 billion (Rs 29,900 crore) this year. A good part
of that growth has come from a series of about 40 acquisitions and
alliances in the last four years. All the effort has been towards
creating a portfolio with differentiated products and using our
financial leverage to expand the size of the company.
You work with a whole host of industries that are your end customers-right
from automobiles to electronics and computer chips. Could you give
us a sense of the broad global trends you are seeing in these sectors?
The trends are common across these industries
and I would summarise them into three very basic categories. One,
we are going to live in a deflationary environment for a while and
this is a global observation. I would say that it is driven by two
or three very distinct phenomena: One is consolidation in the end
user industries. That means the buying power of our customers or
customers' customers is increasing and that includes the creation
of the Wal-Marts and Home Depots, which are mega markets and have
put enormous pressure in terms of pricing power of the suppliers.
Two, clearly that globalisation has led to what I would call people
sourcing from the lowest cost point and in manufacturing China has
set itself to become the manufacturing centre for the world and
India has been incredibly successful in terms of becoming the outsourcing
centre and companies are migrating.
India has positioned itself as a services provider, so you see
an opportunity for outsourced manufacturing as well?
Yes. In fact, I would like to take a minute
to explain where exactly I see the opportunity for India in manufacturing.
Look at fine chemicals, pharmaceutical intermediates or agricultural
intermediates, where you need small volumes but a very competent
workforce and raw materials comprise a very small part of the production
but you need intellectual capacity. So in specialised chemicals
clearly India has a place. I would say going forward, you need to
think about knowledge-based industries and there India has an edge
as it has already established with the it sector. It has established
the same capability in pharmaceutical and agricultural intermediates
and as the biotechnology industry emerges, I expect that India will
have an opportunity to establish itself. As opposed to China, which
has created an enormously productive and efficient infrastructure
that really has attracted the nuts and bolts of manufacturing. If
you look at the transportation, utilities and communications systems,
the infrastructure in China has created an advantage for manufacturing
bulk materials while India clearly has an advantage in positioning
itself in the knowledge industries.
Going back to the larger issues that are dictating manufacturing
trends today, you mentioned a deflationary trend. Any others?
The second thing I would say is inflation of
costs, which is disproportionate world over today. In the US, the
cost of an employee is increasing and it is driven not only by wages
themselves but by pension plans, healthcare costs and so on. So
you are really looking at a situation where the delta between costs
in India and China versus America and Western Europe is increasing.
So you are living in an environment of deflation on the one hand
and increasing difference in costs for the same skills. The third
piece is where the demand lies. Demand is shifting not to the more
mature markets, but more into emerging and developing markets. Now
take a combination of the three factors and you will understand
what is driving a lot of the fundamental changes. We, in the chemical
industry at the end of the day, are serving other customers and
they are moving. Their needs are moving geographically and we are
simply following them. These are the mega trends that are driving
the migration of manufacturing and services. Where is it all leading?
Clearly, there are areas where the US has an advantage, companies
automatically gravitate towards their strengths and also know where
the cost-driven markets are for production. It is more a question
of migration up the value chain in manufacturing as opposed to saying
the US will lose all manufacturing to lower cost countries.
Can you illustrate with an example, preferably
a specific sector, the pattern of migration of manufacturing that
you just outlined?
For example, US auto companies do a lot of the
design but components get sourced from different parts of the world.
Pricing, styling and design has to be done at the end market. We
as suppliers to these industries need to be close to them. If our
material goes into leather, for example, then we need to be in India
or Korea or wherever the leather is being sourced. If we are supplying
for plastic components then we have to be where that is moulded,
Mexico, China, wherever. We need to follow our customers who are
in turn moving in response to their customers. The chemical industry,
a $1.2-trillion (Rs 5,520,000 crore) industry, as a result is very
diverse and very fragmented. The largest segments that Rohm and
Haas serves are the construction market and electronics. The latter
is another great example of how migration is taking place. Our materials
go into the hardware. Key trends there are smaller and smaller devices,
faster response and lower cost. Effectively, we supply the raw material
to chips to become smaller, faster and cheaper. There are a number
of key trends there, one is that each new chip manufacturing plant
costs $3 billion (Rs 13,800 crore). That means the number of companies
that can build those plants is shrinking. Eventually, there will
be two left in the US, two in Europe and the rest will be in Asia.
We as a supplier, therefore, have to migrate our production to Asia.
The second newer trend is in chip design, which was the intellectual
property of large companies, but now a large number of them are
moving design capability to India.
One last question on a general trend that
we are observing in India today. Several Indians who were working
overseas, particularly in the US, seem to be returning in droves.
Is this because of a shrinking job market overseas or just because
of growing opportunities in India? What is your reading of the situation?
One interesting trend that is comparable to
this is Ireland, which saw net migration out for 50 years, as a
supplier of highly qualified engineers to the world. Now in the
last 10 years, the Irish economy has really grown and in fact is
the fastest growing economy in the EU and now there is a net migration
into Ireland from across the world. I think it's the same phenomenon
you are seeing in China and Korea and Taiwan, where people, as they
saw opportunities in their homeland, began to realise why not be
there as opposed to anywhere else as an immigrant. So I think it's
a natural process that takes place and I think that's what is happening
in India. I think the opening of the Indian market, growth, the
possibility to make a difference, that's what I would like to think
is driving the migration back.
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