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RANBAXY (GUANGZHOU
CHINA) LTD.
The first Sino-Indian JV, Ranbaxy (Guangzhou China) Ltd. raked
in $12 million in 2003 |
In
January 1999, when Venugopal Dhoot of consumer durables major Videocon
International went on a reconnaissance trip to Shanghai, he was
floored by what was on offer: The provincial government was willing
to lend 100 per cent of the cost of Videocon's proposed internet
TV plant-cum R&D centre; the land was being offered at a concessional
rate; turnaround time for ships at the Shanghai port was much shorter,
compared to 16 hours in India; power cost a bare 4 cents a unit,
a third of India's; highly skilled design engineers were available
for as little as Rs 5 lakh a year, a tenth of what they cost in
India; moreover, Videocon could also tap the booming Chinese market
by paying a value added tax of just 7 per cent. Losing no time,
Dhoot set up Videocon International in February 2001 to produce
internet TVs. Last year, it churned out 80,000 internet tvs. This
year it will produce a quarter more. Says Dhoot, Managing Director
of Videocon International: "The China proposition is simply
irresistible."
India Inc. couldn't agree more. Since the late
90s, when Indian companies sat up and took serious note of the Middle
Kingdom, fear of China has gradually been replaced by a sense of
opportunity. Now that the expected decimation of Indian manufacturing
by aggressive, low-cost Chinese manufacturers has not happened,
Indian companies have suddenly realised that it makes a lot of sense
to set up manufacturing units in China to take advantage of the
country's low costs and superior infrastructure to tap not just
the local market, but big neighbouring markets such as Korea and
Japan.
According to industry chamber, CII, there are
some 70 Indian companies (including Ranbaxy, Orchid Chemicals, TCS,
Infosys, Sundram Fasteners, Essel Propack, and Aurobindo Pharma)
in China with an investment of around $65 million. (The estimate
is on the lower side; just the eight companies listed in accompanying
graphic The China Brigade, have investments worth more than $80
million.) At the moment, the industries that have established a
foothold in China are limited and include pharmaceuticals, automotive,
electronics and electricals, packaging, and software. Needless to
say, more industries (such as footwear and textiles) could soon
make a beeline for China. Says Professor Manoj Pant, School of International
Studies, Jawaharlal Nehru University: ''Cost competitiveness alone
is going to drive companies to China.''
WHY CHINA MAKES SENSE
There's a plethora of reasons. |
» Land
is provided at concessional rates to attract investment
» Loans
are given for 100 per cent of the cost of plant construction
» Power
costs are almost one-third India's
» Tax
holiday is offered for the first two years of production
» Labour
is skilled, disciplined, and much cheaper than that in India
» Well-developed
roads and ports lower effective cost of transportation
» There's
a huge domestic market to tap (by paying 7 per cent VAT)
» Strategic
location makes exporting to nearby markets easier
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China Calling
The smarter companies figured that out long
back. Take Ranbaxy, for example. It entered China way back in 1993
and set up Ranbaxy (Guangzhou, China) Ltd to manufacture a generic
drug, Cifran. While the initial years proved difficult, Ranbaxy's
patience and commitment have paid off. Last year, the joint venture,
which started production in 1995, raked in $12 million (Rs 55.2
crore at last year's exchange rate), and will break even next year.
It has a host of new products in the pipeline targeted at the growing
cardio-vascular, gastro-intestinal and masculo-skeletal diseases.
Says a Ranbaxy spokesperson, explaining why a local manufacturing
plant is critical: "China is a market where hospital sales
account for over 90 per cent, and pricing is controlled by the government."
With Ranbaxy showing the way, a gaggle of Indian
pharma companies has followed suit, including Dr Reddy's Labs, which
manufactures bulk formulations, tablets, and capsules in Jiangsu
province, and Aurobindo Pharma, which has invested $23 million in
a joint venture to make bulk drugs. The latest pharma entrant is-and
the biggest investor so far-Orchid Chemicals, a Chennai-based company
that set up its North China Pharmaceutical Corporation in 2002 and
is already exporting 35 per cent of total production of cephalosporins
back to India. What has helped pharma companies make up their mind
is the fact that Chinese bulk drug manufacturers are ace price warriors.
In the late 90s, for example, Chinese companies started selling
norfloxacin in India for half the domestic price. Dr Reddy's, one
of the big norfloxacin manufacturers in the country, had to abandon
the product line. Says a spokesperson for Dr Reddy's Labs: "It's
impossible to compete with Chinese bulk drugs unless you manufacture
in China."
A similar, if somewhat different, factor played
on the mind of Sundram Fasteners' Suresh Krishna when he approved
a plan to set up a 6,000-tonne fasteners manufacturing plant in
the Haiyan Economic Zone, 100 km from Shanghai. Krishna found that
he was losing his big American automotive customers in China such
as General Motors because local rivals were not just cheaper but
could also supply just in time. Fasteners' new $5-million plant,
then, gives Krishna an opportunity to tap both the growing automotive
market in China and customers that his company supplies to elsewhere.
"The whole idea was to move in quickly and take advantage of
a growing domestic market and use China as a base for exporting
to other Asian countries," says Krishna. For the first two
years of production, Fasteners has been given a 100 per cent tax
holiday, which will come down to between 70 and 40 per cent in the
two years that follow. That apart, Fasteners, which got the land
at concessional rates, will get a full refund of the value added
tax in the first four years. By the way, it took the company less
than 18 months from application to commercial production.
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K. RAGHAVENDRA RAO
MD, Orchid Chemicals
The Chennai-based company has made the biggest investment of
all Indian firms in China |
The communist government's remarkably industry-friendly
approach has charmed India's it sector, too. Tata Consultancy Services
has a 160-member outfit in Guangzhou. Infosys has offices in Beijing
and Shanghai with 150-odd people, and Polaris has plans of setting
up a subsidiary. Says Girija Pande, Regional Director (Asia-Pacific),
TCS, which plans to use China as a base for Japan, South Korea and
Taiwan: "It is the single-minded devotion of the administrative
machinery and the political system in China to develop the information
technology sector without any barriers that prompted us to set up
a wholly-owned subsidiary in the country."
Companies that have no immediate plans of setting
up a manufacturing base in China are settling for sourcing. JK Industries
is one such. For the last three years, it has been sourcing tyres
from China and selling them in the Middle East, Africa, South America,
and parts of South East Asia. "By sourcing from the 'factory
of the world', we are trying to not just cut costs, but also synthesise
our technical expertise and global marketing skills to expand our
tyre business in international markets," says Raghupati Singhania,
Vice Chairman of JK Industries. Another company, Bajaj Electricals,
is treading the same path. It has tied up with about a dozen manufacturers
to source electrical appliances. Says Shekhar Bajaj, Chairman, Bajaj
Electricals: "China's cheaper costs mean that we sell more
appliances at competitive prices in India." Interestingly enough,
appliances sourced from the bigger suppliers are co-branded, but
those from the smaller ones carry only the Bajaj name.
Despite China's compelling proposition, there
are some issues. China's legal system is rather complex and each
province has its own set of laws in addition to the central government's.
To make matters worse, most provinces have not codified their laws.
So, there's a lot of grey area that Indian companies must deal with.
TCS, for one, has tried to deal with that problem by creating its
own compliance manual. Then, not all manufacturers are equally cost
efficient or good with quality. JK Industries had to help its Chinese
suppliers upgrade their quality before starting supplies. Just the
same, if the new China story unfolds the way it is expected to,
then the number of Indian companies getting themselves an address
in the Middle Kingdom will only soar.
-additional reporting by Aditya
Wali, Swati Prasad, and Nitya Varadarajan
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